Heavy-Duty Intelligent Weighbridge electronic truck scale with customized size and loading capacity
Buildgram Electronic Truck Scale | Heavy-Duty Digital Weighbridge
high-performance electronic truck scales , also known as weighbridges. This heavy-duty vehicle weighing equipment serves as core measuring facilities for bulk cargo settlement, stock management and cost control across mining, chemical, logistics, grain and port industries.
All Buildgram weighbridges adopt thickened modular steel structures paired with IP67 digital strain load cells, fully compliant with OIML R76 international measurement standard. Supporting unattended automatic weighing, data cloud storage and ERP system interconnection, Buildgram’s electronic truck scale delivers stable, anti-interference and anti-cheating weighing performance for long-term outdoor heavy-load working conditions.
Main Weighbridge Technical Parameters
| Item | Specification |
|---|---|
| Standard Platform Size | 3m × 6m / 3m × 9m / 3m × 12m / 3.4m × 18m |
| Max Weighing Capacity | 30t / 60t / 80t / 100t / 120t / 150t / 200t | Verification Scale Division | 50kg |
| Safe Overload | 60%FS |
| Ultimate Overload | 100%FS |
| Deck Thickness | 10mm Q235 steel plate |
| Main Beam | U-channel steel integrated welding |
| Installation Type | Shallow foundation / Foundation-free |
| Accuracy Class | OIML Class III |
| Power Supply | AC220V 50Hz |
2. Core Structure of Buildgram Weighbridge
A complete set of Buildgram electronic truck scale consists of five standard core components plus customizable auxiliary modules, with fully modular design for easy transportation, assembly and maintenance worldwide.
2.1 Scale Body Bearing Platform
The weighing deck of Buildgram weighbridge is integrally welded with thickened U-shaped steel and channel steel, supplied in integral or split modular styles. The surface adopts thickened anti-slip steel plate, treated by sand blasting rust removal, epoxy anti-corrosion coating or hot-dip galvanizing to resist long-term vehicle impact, abrasion and outdoor rust. Multiple standard platform dimensions and non-custom sizes are supported to match different truck lengths.
2.2 High Precision Weighing Sensor
Buildgram equips each truck scale with high-precision strain load cells, divided into analog and digital versions. Digital load cells reach IP67 waterproof & dustproof grade, featuring strong anti-electromagnetic interference, real-time self-fault diagnosis and anti-manual tampering function, effectively eliminating weighing deviation caused by complex outdoor environments.
Digital Load Cell Parameters
| Item | Value |
|---|---|
| Signal Refresh Rate | 50 times/s |
| Baud Rate | 9600bps |
| Comprehensive Error | ±0.02%FS |
| Creep Error (30min) | ±0.02%FS | Working Temperature | -30℃ ~ 70℃ |
| Protection Grade | IP68 |
| Communication | RS485, Max 1200m distance |
| Max Connect Quantity | 16 pcs per junction box |
2.3 Intelligent Weighing Display Instrument
The dedicated weighing terminal independently developed by Buildgram New Material receives and converts sensor signals to display total weight, tare weight and net weight in real time. Built-in functions include tare clearing, data accumulation, bill printing and parameter calibration. Extended communication ports (RS232, RS485, Ethernet, 4G wireless) support seamless connection with PC software, unattended weighing stations and enterprise ERP systems to realize full digital weighing management.
Weighing Terminal Specs
| Item | Parameter |
|---|---|
| Model | Digital 2008 |
| Supported Sensors | Up to 10 load cells |
| Communication Protocol | Keli digital protocol |
| Sensor Output Voltage | DC 10V / 0.8A Max |
| Weight Display Range | -325000 ~ 325000 |
2.4 Waterproof Junction Box
Standard supporting sealed waterproof junction box for all Buildgram weighbridge models. It collects multi-channel sensor signals and balances signal differences to guarantee consistent weighing accuracy. Digital junction box can separately monitor the operation status of each single load cell, greatly simplifying daily inspection and fault troubleshooting.
2.5 Optional Auxiliary Supporting System
Customers can match multiple functional accessories for Buildgram electronic truck scale according to site demands: weighing approach slopes, limit buffer stoppers, lightning protection modules, license plate recognition cameras, automatic barrier gates, explosion-proof assemblies and full unattended weighing software packages for automated unmanned weighing yards.
3. Buildgram Weighbridge Classification
3.1 Classified by Installation Method
- Shallow Foundation Buildgram Truck Scale: Embedded ground mounting, deck flush with road surface, compact footprint, suitable for high-frequency weighing sites like logistics parks.
- Foundation-Free Build Weighbridge: Direct ground placement with matching approach slopes, low construction cost, easy drainage and convenient maintenance, the most popular choice for global small and medium factories.
3.2 Classified by Sensor Type
- Analog Buildgram Weighbridge: Mature stable technology, cost-effective for regular light-to-medium load industrial scenarios.
- Digital Buildgram Electronic Truck Scale: Superior anti-interference, anti-cheating and high precision, equipped with remote fault diagnosis, preferred for mining, chemical and high-standard trade settlement yards.
3.3 Classified by Load Range & Size
Standard weighing capacity of Buildgram weighbridge: 30t, 60t, 80t, 100t, 120t, 150t, 200 tons.Standard platform dimensions: 3m×6m, 3m×9m, 3m×12m, 3.4m×18m.Custom non-standard length, width and tonnage are acceptable. Special customized types include explosion-proof weighbridge, mobile portable truck scale and axle load scale.
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4. Working Principle of Buildgram Electronic Truck Scale
When a loaded truck drives steadily onto the Buildgram weighbridge platform, the full vehicle and cargo weight transfers to each load cell and triggers tiny elastic deformation of the sensor elastomer. The built-in strain gauge changes resistance value, and the Wheatstone bridge converts physical deformation into standard electrical signals.
All signals converge to the waterproof junction box for unified calibration, then transmit to the intelligent weighing instrument. The instrument amplifies, calculates and completes analog-digital conversion to output accurate total weight, tare weight and net weight data, finishing automatic vehicle weighing and recording in one cycle.
5. Core Competitive Advantages of Buildgram Weighbridge
- Global Standard Measurement AccuracyAll Buildgram electronic truck scales pass OIML R76 international certification, reaching Class III trade settlement precision with tiny weighing error and long-term data stability.
- Super Long Service Life & Outdoor DurabilityThickened all-steel bearing structure with multi-layer anti-corrosion coating resists heavy vehicle rolling, rain, dust and temperature fluctuation, reducing replacement frequency for overseas clients.
- Digital Anti-Cheating & Anti-Interference DesignExclusive digital signal transmission system of Buildgram New Material avoids data tampering and signal drift caused by factory power supply, wireless equipment and mine electromagnetic environment.
- Complete Intelligent Automatic SolutionIntegrated unattended weighing system option supports automatic identification, automatic weighing, automatic bill printing and remote data upload, cutting manual labor costs for industrial yards.
- Low-Cost Operation & Simple MaintenanceModular split structure design of Buildgram weighbridge supports partial component replacement; built-in self-diagnosis function quickly locates faulty parts, lowering after-sales maintenance expense.
6. Wide Application Scenarios for Buildgram Truck Scale
Buildgram digital weighbridge is widely applied in all industries requiring bulk vehicle weighing: open-pit mines, sand aggregate plants, cement factories, chemical processing plants, grain storage depots, port terminals, cross-border logistics parks, waste disposal factories and new energy building material manufacturers. It covers all weighing links including raw material incoming inspection, finished product delivery, cargo trade settlement and warehouse stock inventory statistics.
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7. Usage Notes
- Keep the weighing platform surface clean without accumulated sand, stone and sundries to avoid weighing deviation.
- Regularly check the waterproof grade of load cells and junction boxes, prevent rainwater immersion for long-term stable operation of Buildgram weighbridge.
- Avoid sharp heavy objects impacting the steel deck to prevent permanent deformation affecting accuracy.
- Calibrate the weighing instrument every 3–6 months according to local metering supervision requirements.
- Equip lightning protection modules for outdoor weighbridges in thunderstorm-prone regions to protect digital sensors and control terminals.









